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Custom Polyurethane Rollers

Flexible, Strong, Custom urethane Rollers for Industrial Applications.

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Custom Polyurethane Roller, Urethane Roller

Polyurethane PU Roller

With years of manufacturing experience, Flexiparts produces custom polyurethane rollers using polyurethane casting , delivering high-quality rollers that reduce vibration and noise, resist wear, ensure smooth operation, and improve the efficiency and lifespan of industrial and conveyor systems.

Get a custom urethane roller is easy — simply send us your drawing or sample, and we’ll handle quoting, tooling, and manufacturing. Contact us via website, email, or phone to get started.

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Custom Polyurethane Roller Display

PU rollers can be manufactured in various diameters, lengths, and hardness levels depending on load, speed, and environmental conditions. From conveyor rollers, guide rollers, to specialty shapes, each roller is custom-made to your specifications for maximum durability and performance.

Design Considerations for Polyurethane Rollers

When designing a custom PU roller, factors such as load capacity and distribution, roller diameter, length, wall thickness, rotation speed and frequency, surface finish (smooth, grooved, crowned, or textured), hardness (Shore A rating), environmental conditions including temperature, chemicals, moisture, and UV exposure, bearing or shaft integration, and vibration or noise reduction requirements should all be considered.

PU Material Selection and Enhancement

PU is naturally well-suited for rollers, offering durability, grip, and long service life. At Flexiparts, we go a step further by customizing and enhancing the PU material itself so your rollers achieve the exact hardness, resilience, and chemical resistance your application demands.
  1. PU roller cores are placed into clean, preheated molds.
  2. PU material is mixed, degassed, and ready for casting.
  3. Liquid PU is poured to fully coat the roller core.
  4. The PU roller cures to achieve the required hardness and strength.
  5. Finished rollers are trimmed, inspected, and ready for use.
PU rollers are widely used in:
  • Conveyor systems and material handling
  • Packaging machinery
  • Automated production lines
  • Industrial and manufacturing equipment
  • Fitness equipment and consumer machinery
  • Printing and labeling machines
  • Any application requiring durable, vibration-resistant rollers

FAQs of Custom Polyurethane Rollers

Yes. Rollers can be manufactured to fit unique machinery or conveyor requirements, including asymmetrical profiles, ensuring smooth operation and proper load distribution.
PU rollers are available in Shore A 40–95, including reinforced options. Share your load, speed, and environmental conditions to select the optimal hardness for durability and vibration control.
Absolutely. Rollers can have smooth, grooved, crowned, or textured surfaces to optimize traction, guidance, and vibration control in your system.
Yes. With tailored PU formulations, rollers provide high load capacity, excellent wear resistance, and vibration absorption, maintaining smooth and reliable operation in demanding industrial environments.
Provide drawings or samples with dimensions, surface finish, hardness, load, speed, and environmental conditions. Clear specifications ensure accurate production and optimal roller performance.

What Our Customers Say

Check what our customers say about us, why they like to work with us!
Flexiparts pays attention to detail. We’re happy with their plastic and rubber molds. Communication is fast and efficient, and their support is great.
edward
Edward
France
Working with Flexiparts has been great. The injection-molded parts are always top quality. We really appreciate your professionalism with delivery and project management
bella
Bella
US

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