Custom Polyurethane Wheels

PU wheels manufactured to your drawings, providing reliable load-bearing, smooth mobility, and long-lasting durability.

Custom Polyurethane Wheels Manufacturer

Polyurethane Wheels

Polyurethane wheel supports heavy loads, resists abrasion, and is non-marking, making them ideal for industrial, transportation, and clean environments.

We produce custom polyurethane wheels (PU wheels) with exceptional durability, load-bearing capacity, and resistance to wear and tear. We can manufacture various types of wheels, like polyurethane wheels with bearings and v-groove designs. Our wheels ensure long-lasting performance in demanding environments

Polyurethane Wheels to Fit Your Application

From solid, spoked, and rimmed wheels to other custom shapes, each wheel is manufactured strictly to your drawings for precise fit, performance, and durability.

Design Considerations for Polyurethane Wheels

When designing a custom PU wheel, factors such as load capacity and distribution, wheel diameter and width, wall thickness, rotation speed and frequency, surface finish including smooth, grooved, crowned, or textured, hardness measured by Shore A rating, environmental conditions including temperature, chemicals, moisture, and UV exposure, bearing or axle integration, and vibration or noise reduction requirements should all be considered to ensure optimal performance and durability.

Polyurethane Wheel Services

PU Material Selection and Enhancement

Industrial and outdoor wheels benefit greatly from PU’s inherent durability and vibration damping. Flexiparts customizes the formulation to ensure the material performs exactly as your conditions require.
  1. The mold and metal core are prepped to anchor the PU wheel firmly in place.
  2. Clean, bubble-free PU material is ready after precise metering and vacuum degassing.
  3. Liquid PU flows into the mold, taking shape as the wheel forms.
  4. The PU wheel hardens through controlled curing and is released from the mold.
  5. The wheel is trimmed, refined, and checked to ensure it’s strong and ready to perform.
Flexiparts PU wheels are used across industries:
  • Industrial machinery and automation systems
  • Material handling carts and conveyors
  • Automotive assembly and service equipment
  • Office and medical equipment
  • Consumer mobility products
  • Any system requiring reliable rolling, load support, and floor protection

FAQs about Custom Polyurethane Wheels

Flexiparts can manufacture PU wheels in any geometry, including solid, V-groove, crowned, or bearing-equipped designs, fully customized to your application needs.
Provide a drawing or sample, including dimensions and required mounting features. We’ll produce the wheel to match your specifications with precise geometry and reliable performance.
Polyurethane wheels last longer, resist wear better, and handle heavier loads than rubber, reducing maintenance and replacement costs for superior long-term value.
Flexiparts produces fully custom PU wheels in any shape or specification, combining urethane casting, durable materials, fast turnaround, and reliable performance for industrial, automotive, and specialized applications.

Yes. We can machine rollers directly using CNC for prototypes or small batches, which eliminates mold costs. Mold production becomes more economical when quantities increase.

What Our Customers Say

Check what our customers say about us, why they like to work with us!
Flexiparts pays attention to detail. We’re happy with their plastic and rubber molds. Communication is fast and efficient, and their support is great.
edward
Edward
France
Working with Flexiparts has been great. The injection-molded parts are always top quality. We really appreciate your professionalism with delivery and project management
bella
Bella
US