Custom Plastic Block

Custom plastic block in any shape, precise, durable, and easy to assemble.

Plastic Blocks Manufacturer for Any Shapes

Plastic Block

No matter how unique or unconventional your design is, Flexiparts can manufacture it. From simple to highly complex designs and one-off prototypes, we provide high-quality plastic parts tailored to your needs. Using injection molding, CNC machining, or 3D printing, we ensure precise dimensions, reliable performance, and consistent quality.

Getting your custom irregular plastic parts is simple — share your drawing, CAD file, or physical sample, and we handle mold design, quoting, and production. Contact us anytime via our website, email, or phone to get started.

Bespoke Plastic Blocks Tailored to Your Needs

Plastic blocks can be customized in shape (cubes, rectangles, interlocking designs), size, color, and connection features. Flexiparts ensures your blocks meet precise dimensional requirements, maintain strong interlocking, and perform reliably under the intended load or usage scenario.

Design Considerations for Plastic Blocks

When designing a plastic block, consider the block’s load-bearing capacity, interlocking mechanism, surface finish, and environmental exposure. Choose materials suited to strength, wear resistance, and chemical or temperature conditions. Ensure dimensions, wall thickness, and connection features fit your system.

Manufacturing Process

Available Material

We offer a range of materials and optional additives to optimize performance:
  • Acrylonitrile Butadiene Styrene (ABS)
  • High-Density Polyethylene (HDPE)
  • Polyamide (Nylon PA6, PA66)
  • Polycarbonate (PC)
  • Polypropylene (PP)
  • Teflon (PTFE)
  • UHMW-PE
  • Lightweight yet strong
  • Smooth, precise fit and assembly
  • Excellent wear and chemical resistance
  • Cost-effective and low maintenance
  • Non-conductive and vibration-damping
  • Fully customizable geometry, size, and connection type
Flexiparts Plastic provides precision plastic blocks for a wide range of industries and uses:
  • Educational kits and toys
  • Prototyping and product development
  • Industrial jigs, fixtures, and spacers
  • Consumer electronics and appliance components
  • Robotics and automation systems

FAQs About Custom Plastic Blocks

We can manufacture virtually any shape, including irregular, asymmetrical, hollow, or multi-part blocks, tailored to your exact design.
Material choice depends on load, usage, and environment. ABS is versatile and durable, HDPE is impact-resistant, Nylon provides wear resistance, and POM/Delrin offers precision and low friction. Share your requirements for the optimal recommendation.
Cost is determined by material type, complexity, precision requirements, and order volume. Non-standard shapes or intricate interlocking designs may increase the price slightly.
Many blocks are designed for friction-fit or interlocking assembly. For heavy-duty or permanent setups, light adhesives or fasteners can be used.

What Our Customers Say

Check what our customers say about us, why they like to work with us!
Flexiparts pays attention to detail. We’re happy with their plastic and rubber molds. Communication is fast and efficient, and their support is great.
edward
Edward
France
Working with Flexiparts has been great. The injection-molded parts are always top quality. We really appreciate your professionalism with delivery and project management
bella
Bella
US